Kawasaki engine surges at full throttle

Although your might running at near full speed if it is off load it is still running off the idle circuits of the carburetor. It when you put the full load of the deck on the engine is when start to the main fuel circuit in the carburetor. Also be aware that 698445 has been superseded to 594593.

Kawasaki engine surges at full throttle. I have a John Deere Gator XUV 620i, FD620D CS26 DFI kawasaki engine. At about 130 hours on the machine it has started to run unevenly at low speeds. Mainly at speeds under 10 mph. On a cold start it does not have the problem but as the engine reaches normal operating temperature it starts the low speed uneven rpm problem.

Engine HUNTING surging REVING pulsating etc FIXED permanently. Stuff I used in the video:BUY A CHEAP NEW CARB $10-25 most engines: https://amzn.to/4411LC9Car...

it is very minor! I almost thought I was imagining it. But after a while I noticed it more. It was always at steady throttle and the throttle was only open enough to maintain my speed. Doing 40km/h or 60 km/h or 110km/h. The gear I was in didn't seem to matter either. I had a few faster runs doing 140+ km/h and didn't notice it.Jan 29, 2019 · The job of replacing is simple and will solve the surge. The process is as follows: Remove the spark plug wire – prevents the mower from starting. Remove – Remove and clean the air filter and filter housing – Clean it using soapy water, and when dry, smear some engine oil over the surface of the foam. If your engine is surging or running unevenly, chances are that something is wrong. Some engines will seem to surge when there's no load. because when the drive, auger (if a snow blower) or blade (if a mower) are disengaged, the governor will keep it from reaching full throttle. If the engine still surges while there's a load on it (or it dies ...On some models, a faulty or fouled idle speed control (ISC) motor [or idle air control (IAC) motor] may cause the engine to surge at idle or at low speeds. A common problem is carbon buildup. It prevents air to bypass the throttle plate as commanded by the car's computer.May 24, 2013 ... just a quick overview of how to take a basic briggs mower apart and the common causes of a surging mower. generally a dirty carburetor and a ...It violently surges at full throttle. Runs fine at idle and mid-throttle. I have done all I know, and now am stuck. Background: I recently purchased a used 1997 Craftsman GT, 917.258921, with a 25hp Kohler Command Twin, hydrostatic drive, and 50" deck. Engine is CV25S, Spec: 69511, Serial: 2633205137.

The latest in performance excellence from Kawasaki Engines, EVO engines offer increased power density and greater fuel efficiency. GRAND RAPIDS, Mich. (October 19, 2022) --- Kawasaki Engines has unveiled a new line of engines at Equip Exposition 2022: EVO, the next evolution for Kawasaki Engines, an electronic fuel-injected (EFI) engine that offers increased power density and improved fuel ...The most common reason that an ATV engine stalls when you accelerate are the blockage caused by the restricted flow of gasoline or airflow in the engine. And, this is because of a dirty carburetor or air filter. This might happen when the ATV is used for some time without maintenance. Besides, fixing the issues is straightforward.A clogged or dirty air filter can restrict airflow, leading to an unbalanced mix that bogs down the engine. Regularly inspect and clean your air filter or replace it with an air kit to ensure optimal air intake and engine performance. Contaminated Carburetor: Another common issue that can lead to bogging during acceleration is a dirty carburetor.Your riding mower engine is designed to be run at full throttle, so running it at less than that can create undue stress on the engine and parts. This includes, but is not limited to: Poor battery recharge rate and shortened battery life – The faster an engine runs, the faster it recharges the battery that is drained severely on ignition ...212 posts · Joined 2007. #1 · Oct 25, 2016. Looking for any info that anyone has on this problem--GX335 with Kawi FH601V that came to me with a rough running complaint. Removed carb and cleaned/rebuilt. Reinstalled and it runs great with one MAJOR problem--NO throttle response!! Throttle plate on carb moves freely, although I noticed both ... If you notice that your Kawasaki lawn mower engine is surging, there are a few possible causes. First, check the air filter to see if it is clean. A dirty air filter can restrict air flow to the engine, causing it to run lean and surge. Next, check the spark plug to see if it is fouled or damaged. Tractor. JD X728. I am struggling with an engine that is surging at all rpm's. It can be made to run smoothly by adjusting the choke almost all of the way closed. The engine as a 17hp kawasaki FH500V twin with 450 hours on the meter.. The first thing that I looked for is a vacuum leak in the intake and found none in the gasket surfaces but the ...

1. Messages. 260. Apr 26, 2020 / LT1500 Mower--New Carburetor- Surging at Full Throttle. #2. Hold your finger on the throttle, if it smooths out the governor is set incorrectly. If it stumbles and dies it is not getting enough fuel. It may be over revving which will starve it for fuel. B.Craftsman snowblower model 31AS6BEE793. I purchased this last year and it ran perfect all winter. This winter, it has developed a surging problem while at full throttle. So I tore apart the carb, let it soak in some solvent, sprayed out the Jets, etc and reassembled it. The surging problem still exists. While in full choke, or one click less ...The surging/fluctuating/bouncing idle has been like this since the tractor was given to me. It happens at partial throttle but not full throttle. ... According to Tractordata your engine is a Kawasaki FH491V. I found some into on-line that shows where the various screws and jets are on the carb.I bought a 2005 F250 King Ranch and it has 191000 miles on it. Supposedly it has new injectors, new injection pump, EGR delete has already been done to the truck. My problem is when I am under half to full throttle the truck surges as it accelerates. The tach and the boost gauge will surge along as it accelerates.

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Kawasaki FD750D Surging/Fuel problems. Hello everyone, new member here. I have an old scag turf tiger that had a carb on it and when it came time for a new motor I bought the fuel injected version of the same engine and retro fitted it. which was as simple as a new wiring harness, Now I cant get it to run right and my mech seems to be simply ...When it comes to replacing an engine, many people consider purchasing a remanufactured one instead of a brand new engine. Remanufactured engines offer several benefits, especially ...Hello All, I've got a Kohler 26hp, 747cc, 7000 series, KT745, V-twin on a Husqvarna zero-turn. It has a manual choke (cable type). It has slowly started running rough. At all throttle speeds and when warmed up, the engine rpms surge up and down, and at full throttle it pops through the muffler...How to Fix: STEP 1- Removal of Throttle: The first step in dealing with the idling problem is to remove the throttle body from your Mule 4010. STEP 2- Scrub the Throttle Body: Next comes the cleaning of the throttle body using a throttle body cleaner. You can spray the cleaner using a toothbrush or a scrub.Jul 31, 2018 · 4010 Throttle Body Adjustment. I took my 2016 Mule 4010 Trans 4x4 in for 500 hour service last week. to open a gate or something. When running at half to full throttle, it was fine, but would surge and run unevenly when at low RPMs. might arise again in the future. 26 posts · Joined 2016. #9 · Mar 1, 2022. Kawi has an engine fuel safety feature when you quickly decelerate the fuel is actually cut off causing the backfire. it is an ECU issue. have the ECU flashed by Ivan and it will take care of the problem. Watch his video it explains the whole issue,

Adjustment of the Carburetor on Kohler Engine. First, start the engine to keep it for 5 minutes on standby mode to reach the operating level temperature. Note that plain ground is necessary to initiate the task. Move the throttle to the "Slow" position. After that, start the tachometer with a four-cycle engine.1. Make sure the carby is clean internally, just because it is new is no guarantee. 2. Hold the governor open to full throttle, if the engine is able to accelerate and maintain higher revs, then the engine is getting sufficient fuel, so the main jet is not the problem and neither is fuel flow from the tank. 3.One: The fuel tank vent. This has been covered extensively on how to mod it. I have done this to mine and I suggest you do it to yours immediatley if not already done. …2023 Kawasaki co-op. 2023 KX 2023 KX. 2023 Kawasaki Jet Ski Lineup 2023 Kawasaki Jet Ski Lineup. 2023 Teryx 2023 Teryx. Pre-Order Pre-Order. 2023 KTM Dirt Bikes ... Welcome to Full Throttle Motorsports, where the variety of powersports products is second to none. In all of Bismark, ...Oct 1, 2017 ... ... kawasaki #tecumseh #toro # ... FIX Engine Surging on any small engine QUICKLY ... HONDA GX160 ONLY RUNS WITH THE CHOKE ON DIES AND SURGES.An incorrect air-to-fuel ratio mix is the number one cause of ATV bogging. There are two types of bog, a lean and a rich bog. The fix is usually pretty simple, adjust the AFR (air-fuel ratio) as follows: Warm the engine. Locate the air/fuel mixture screw. Adjust the screw clockwise for less fuel/anti-clockwise for more fuel.Before making any carb adjustments you need to let the enigine run for about 10 minutes, at idle set the adjustment low and right as the engine wants to die due to low rpm's, start increasing it till it's smooth. That should have you right around 1200-1300 rpm's. Recheck the oil level. Keep it below the max line.Common Causes of Backfire: Lowering engine speed too fast. Gasoline, which contains higher blends of alcohol. Carburetor adjustment set too lean. Muffler construction can induce backfire. Higher than normal engine temperatures. Some carburetors can induce backfire due to the sensitivity of internal transitional passages.

my engines surges at full throttle like it goes to higher rpm then back down then back up im wondering if any body can help . Reply. D. Deleted member 12676 Guest. Aug 3, 2015 #2 air leak, intake or head. seal the carb/manifold connection and resurface the head on sandpaper on glass.

Jun 9, 2022 / Kawasaki FS481V Surges. #4. bertsmobile1 said: You have an obstruction in the fuel system or the valves are way out of adjustment. Thanks i was wondering about the valves i had read that a stuff intake could be part of the story, I used all OEM Kawasaki parts I will check the actual fuel line and pop the valve covers.For example, with the engine not running, push the throttle to the choke position then make sure the choke is closed. Move the throttle from the choke position then make sure the choke is completely open. Make sure no cables have loosened and slipped. The choke not opening fully will cause the engine to run rich. 4.Jan 27, 2010 · Have an 06 3010 Trans. When driving at full throttle engine rpms cut dramatically, then after a few seconds surge back up to full throttle, it does this after running about 300 yards. I put it in the garage and go full throttle and it does not seems to pull the rpms all the way up. Watch the governor arm as you move the throttle from idle to full throttle pay attention to which direction the governor arm moves. With the throttle at full throttle, loosen the nut that secures the governor arm to the governor shaft that comes through the side of the block. ... My Kawasaki Engine #Fd501V surges. Ive cleaned carb, put on new ...Aug 29, 2008 · GX345 Surging Engine Problems. I have a JD 2005 GX345 garden tractor with a 20hp liquid cooled Kawasaki engine. I am having trouble with the engine surging after it warms up very badly. I have done the following things to rectify the problem with no success. Couple of hints: When I run the PTO (blades) it runs like a top. Jun 22, 2020 / Kawasaki FS730V - new mower - engine issues... #1. Hey Folks! New member Jim here from SC. Looking for some advice and help here. We just bought a place with a 4 acre yard and as such needed a new lawnmower. We purchased a Kubota Z421 with Kawasaki FS730V. Unit is new and not used. Unit runs fine at low power demand (less than ¾ ...54 inch mower deck. It only has about 250 hours on it. My issue is that once it has warmed up, it surges at idle. Sometimes it will come out of it and idle fine briefly, sometimes it just dies. In addition, at full throttle when I engage the blades, the engine nearly dies before it revs back up. On occasion, it will actually die when I engaged ...#1 · Sep 7, 2019. I just purchased a John Deere Z540R with the Kawasaki 24hp (FS730V) engine less than a month ago last week I noticed that it was surging while idling and at …

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24,705. Aug 8, 2017 / FX850V high idle issues. #2. If it only runs with the choke 3/4 closed then it is not getting enough fuel. The carb might need to be cleaned. The fuel cap might need to be cleaned if it vents through the cap. If it has a charcoal filter tank vent then that needs to be taken off to ensure it is not the problem.The engine seems to have full power at full throttle when mowing and seems smooth. Even at idle now, the engine rpm's seem to be smooth and steady but there's that popping sound. One other thing.. Before rebuilding the carb, starting the engine when it was warm was a simple 1/2 second turn of the key..Answered in 4 minutes by: Technician: Ranwell1. As engines sit or get older, fuel that is left in the carburetor can turn to gum and varnish and cause this and other problems. Also, any gasoline that was left in a gas can for a period of more than 30 days must be discarded because it also has begun to turn to varnish.Kawasaki FX1000V EFI problems. Hello all, just bought myself a brand new Spartan SRT-XD with the above mentioned engine, 38.5 hp. First half hour of the day went great, wasn't mowing anything too crazy, then started having engine issues. Every 15-25 minutes the engine would lose RPM's and nearly die, backfire, and then resume normal power.When it starts, it begins to surge. RPM goes up and down. Governor rotates up and down. This surging happened no matter if at idle or at full throttle. Here are the things I have replaced and checked: I replaced the carburetor...I verified the choke spring is set properly also and governor to throttle and throttle cable...with correct spring ...824. Apr 10, 2013 / Readjusting the governor's linkage on a kawasaki engine? #9. In general most governors are adjusted by moving your throttle control to full speed and notice what direction your governor arm moves. Then you loosen the governor arm to shaft bolt and turn the governor "shaft" the SAME direction (as far as it will go) as the ...txgrassguy. Remember that air cooled engines actually heat up a bit at idle and this may be a cause for the back firing. Unburnt fuel is ignited from the heat in the cylinder which can cause the back firing. The idea behind shutting a motor off at full throttle is the unburnt fuel is dumped into the cylinder actually cooling it down somewhat.Kawasaki Mule 4010 won't run full throttle Please help. I have an 09 Mule 4010 gas engine. I bought it from an older lady who didn't use it for a year or more. It will crank and run at slow speeds about half throttle but will backfire and not run if I press the pedal all of the way down. I drained the fuel tank and filled with 92 ethanol free.Sand mud and water can make its way into the tank from three locations. One: The fuel tank vent. This has been covered extensively on how to mod it. I have done this to mine and I suggest you do it to yours immediatley if not already done. Two: The filler cap. Three: The o-ring and metal retaining ring holding the pump in. ….

Firstly, check to see that the carburetor is securely attached to the engine. Secondly, with a running engine, spray engine starter onto the gaskets and listen for a change in the surging. The engine starter spray will immediately have an effect, replacing the air being sucked in with a combustible substance.The top speed of a Kawasaki KLX 110 is 50 mph. The Kawasaki KLX 110 is a compact dirt bike designed for children and beginners. It is lightweight and has a lively engine and comfor...1400 rpm steady at 2 mins 30 secs. 1300 - 1400 rpm at 3 mins. 1200-1250 steady at 3 mins 28 secs. I did a ride of 225 miles in total paying very close attention to the surging characteristics. Once warmed up after a dozen miles or so, holding the bike steady at 4000 rpm in any gear results in the surging feeling.Jul 14, 2013 · I have an LX277, air cooled, Kawasaki FH500V, 494cc, 17HP VTwin OHV. This mower runs a half throttle, but surges when trying to run full throttle. I've changed the fuel lines, fuel pump, solenoid, and cleaned the carb during the past months with no lasting fix. I'm confident this is a fuel/air issue due to the fact that choking the mower will ... For example, with the engine not running, push the throttle to the choke position then make sure the choke is closed. Move the throttle from the choke position then make sure the choke is completely open. Make sure no cables have loosened and slipped. The choke not opening fully will cause the engine to run rich. 4.Tweet. #1. Trailblazer surging. 06-24-2009, 10:21 AM. I have been noticing the last couple of days my trailblazer 302 has developed a surge when I quit welding before it drops to idle. I don's suppose it hurts anything but I don't like it and it's never done it before. It is not really noticeable while I am welding.Engine: Kawasaki FH531V - CS06 - R *funny thing about that model # is it doesn't show up on any parts suppliers sites (the CS06 part that is). Hours: 367 First issue Long story short I ended up doing a full rebuild (didn't need to in the end, but that's another story of live and learn).I have a JD RX75 with a 9HP Kawasaki engine. It starts easily and runs okay except the engine surges at all throttle positions when there is no load. If I start driving up hill or engage the mower deck the engine runs smooth. But as soon as I push in the clutch or go down a grade the engine starts surging. Kawasaki engine surges at full throttle, LowRider. bad throttle cable or could be an air leak. Check the carb see if its loose or get some WD-40 and spray it around it (don't soak it) and see if that helps before breaking into the engine. do the easy stuff first not the hard stuff. the engine should either rev back down to normal or it might rev up a little., engine cuts out at full throttle. Jump to Latest Follow ... Pro-Fill tank pre filter, LE wheels, 4500lb Super Winch, Kawasaki Cargo box, custom floor protectors, Boss ATV25B Bluetooth speakers/amp, Kawasaki soft top, Half shield, Kawasaki LED Headlights. _____ Sold:2011 550 Grizzly Steel Blue/Cast Wheels,Moose Hand gaurds,Elka stage 1 shocks ..., Jun 5, 2022 ... In "Lawn Mower Detectives - High On Nitrogen", Taryl goes over a head scratcher that can cause your choke to stick on these Kawasaki engines ..., 1. Minimal Fuel System Response. Contaminated or bad fuel presents the main cause of surging on any engine. Dilution due to eventual condensation lowers the …, I have a 15hp Kawasaki on a 48 Lesco and the engine surges. I did all the routine things I could think of. Changed oil, air filter, emptied carb bowl, cleaned fins, sprayed carb cleaner, fuel filter. A couple of times it stopped surging when bring it to full throttle. Anyone have any Ideas?, Tractor surging and bogging down. I have a John Deere GX325 18hp v-twin Kawasaki engine. 1) When started up and idling it surges very badly that when you hit the PTO switch it shuts off due to not enough power. If I half choke it to take the surge out it will engage. 2) After mowing for about a half hour or so, it will rattle very badly and ..., 2 posts · Joined 2023. #1 · Jan 14, 2023. 40hrs - 2017 Kawasaki Ultra LX 1500 non supercharged. Engine runs fine at light throttles and full throttle. At a certain part throttle range, it has instant power loss then back again, which can be several times a second until I gas on or reduce throttle. At times, more so after the first occurrence ..., Can an engine with a fixed throttle be converted to accept an adjustable throttle? Solution. The engine manufacturers design these engines to operate at peak performance at a fixed rpm setting. Air cooled engines operate more efficiently and at lower temperatures when the engine is operating at full speed. Please DO NOT attempt to alter these ..., 212 posts · Joined 2007. #1 · Oct 25, 2016. Looking for any info that anyone has on this problem--GX335 with Kawi FH601V that came to me with a rough running complaint. Removed carb and cleaned/rebuilt. Reinstalled and it runs great with one MAJOR problem--NO throttle response!! Throttle plate on carb moves freely, although I noticed both ..., This is a "video response" to MiWilderness' (http://www.youtube.com/user/MiWilderness) question about a surging lawnmower engine. Surging of engines means th..., Can an engine with a fixed throttle be converted to accept an adjustable throttle? Solution. The engine manufacturers design these engines to operate at peak performance at a fixed rpm setting. Air cooled engines operate more efficiently and at lower temperatures when the engine is operating at full speed. Please DO NOT attempt to alter these ..., Kawasaki's fully electronic throttle actuation system enables the ECU to control the volume of both the fuel (via fuel injectors) and the air (via throttle valves) delivered to the engine. Ideal fuel injection and throttle valve position results in smooth, natural engine response and the ideal engine output., The engine bogs down at 3/4 - full throttle. I tried scraping the secondary screen inside the pump/pressure relief housing and got nothing. So I poked 3holes and put an inline filter on the line running from the tank to the engine. Worked like a champ, has great acceleration and power now. The other option is to replace the whole assembly I ..., Common Kawasaki FR600V Problems. 1. Starting Problem. One common Kawasaki FR600V problem is the engine not starting. This can be caused by anything from a dirty air filter to a faulty fuel pump. Kawasaki FR600V owners should always check the air filter first when troubleshooting this problem. Another Kawasaki FR600V problem is the engine stalling., 11,551. Jun 5, 2011. #5. Re: 1987 Evinrude 175 HP outboard surging. Have someone constantly prime the fuel hose bulb while you are running full throttle. This will force extra fuel into the carb bowls. If the engine runs fine at top end, you may have a weak fuel pump. A weak fuel pump will not supply enough fuel to sustain high rpm's., New-to-me mower (Cub Cadet Commercial Tank) with a 23 hp Kawasaki FH680V-BS18, 270 hours I had a hot start problem, repaired a chafed stator wire, disassembled & cleaned the carb & installed new gaskets, and set the valve lash to 0.004. The hot start problem went away, but now... At idle, it searches/surges around the set …, Kawasaki engine (fh601v) troubleshooting ... If I can ease the throttle up and get it to full throttle it will do fine. The only time it does this is at startup and when I engage the pto. Any thoughts would be greatly appreciated. I have mixed some seafoam in the gas to help but it had no affect. The mower has 190 hrs on it., Adjustment of the Carburetor on Kohler Engine. First, start the engine to keep it for 5 minutes on standby mode to reach the operating level temperature. Note that plain ground is necessary to initiate the task. Move the throttle to the “Slow” position. After that, start the tachometer with a four-cycle engine., kbeechler. 11 posts · Joined 2022. #9 · Nov 8, 2022. I’m reading about the Kawasaki FJ180V surge, I have a brand new machine, straight out the box, it too surges during load, it idles beautifully.. it will really surge at full throttle, but if I back it off to about 3/4, it surges very little.., 185 posts · Joined 2001. #1 · Jul 5, 2001. i have a hustler z and love it so far! one problem i have is the kawasaki 23hp engine started surging at about 40 hours. The local dealer cleaned and eventually replaced the carb. problem was fixed, or so I thought. Now I have to engauge blades at full throttle or the engine will die., Kawasaki introduced the Mule 2510 model in 1993 with a 617-cubic centimeter liquid-cooled V-twin engine and fan-cooled belt drive converter. Equipped with the same engine size, the..., I have a 2009 Stingray with a Volvo 3.0 Penta FI engine. When I gave the boat full throttle it waits to go and then surges (like pumping the gas peddle in a car). The dealership has been "solving" the … read more, 4010 Throttle Body Adjustment. I took my 2016 Mule 4010 Trans 4x4 in for 500 hour service last week. to open a gate or something. When running at half to full throttle, it was fine, but would surge and run unevenly when at low RPMs. might arise again in the future., 2. Posted: Jun 2, 2020. Options. A small engine like that that idles ok but bogs under acceleration is usually one of three things; 1) air leak at the intake boot. A squirt of starter fluid at the boot while running will tell you. If it revs you have a vacuum leak., #1 · Jan 27, 2010. Have an 06 3010 Trans. When driving at full throttle engine rpms cut dramatically, then after a few seconds surge back up to full throttle, it does this after …, The engine will often run fine at idle, but will die when it is throttled up. This is because there is less air moving through the engine at idle. When the engine is run at full throttle, especially under load, the air flow is much greater, which causes more back pressure, and results in the engine stalling., Kawasaki Mule 4010 won't run full throttle Please help. I have an 09 Mule 4010 gas engine. I bought it from an older lady who didn't use it for a year or more. It will crank and run at slow speeds about half throttle but will backfire and not run if I press the pedal all of the way down. I drained the fuel tank and filled with 92 ethanol free., 650r engine surge and backfire issues. Alright so my 2009 650r has a little over 7k miles now, with a little over 700 of those miles being mine and trouble free. Today she left me stranded on the side of the highway. So the problem first started while i was riding on the street doing about 20mph in second gear, there was a 2015 Mustang GT next ..., First thing I would do is get a Tach on it and run it where it is surging. Grab the linkage with your hand and hold it at a steady RPM where it normally surges. If the surging stops and it runs fine, the problem is in the governor. If the engine dies or wont run steady while holding the throttle you have a fuel problem., Issue: FR691V V twin motor starts up fine. When it starts, it begins to surge. RPM goes up and down. Governor rotates up and down. This surging happened no matter if at idle or …, 2017 Kawasaki Ultra 310x, 75 hours. Full throttle engine acts as if governed and bogs down. 2/3 throttle gets best response but only reaches 6000 RPM, normal for this ski is 7000. Posted by Tom Noble on Oct 02, 2018. Tom Noble Oct 02, 2018. I have two identical skis the other ski does not govern down or slow down and runs from day one at 7400 ..., Member. Hello everyone I have been working on a project for some time that is a predator 212 swapped yamaha yl2. The bike is a joy to ride but it has had lots of reliability issues over the 6 months ive been riding it. The first issue I encountered was with the engine completely stock. When I would start getting on the throttle it would perform ..., 337 posts · Joined 2000. #1 · May 3, 2015. Ok I have a 4 year old Wright 36" stander with a Kawasaki 18.5 FS600V. It has always ran fine until a week ago I did notice once a week it would blow white smoke on start up then clear out. The engine started sputtering and popping at low to medium throttle.